TC4 Titanium Alloy Flat Washer
Product Overview
TC4 Titanium Alloy Flat Washer is a high-performance component widely used in industries requiring lightweight yet strong, corrosion-resistant parts. Made from the premium TC4 (Grade 5) titanium alloy, these flat washers offer exceptional strength-to-weight ratio, superior corrosion resistance, and outstanding fatigue resistance. Engineered for precision and performance, TC4 Titanium Alloy Flat Washers are ideal for aerospace, marine, chemical, and medical applications where durability and reliability are paramount.
Product Specifications
| Specification | Detail |
|---|---|
| Product Name | TC4 Titanium Alloy Flat Washer |
| Material | TC4 (Grade 5) Titanium Alloy |
| Type | Flat Washer |
| Outer Diameter | 5 mm – 100 mm (customizable) |
| Inner Diameter | 3 mm – 90 mm (customizable) |
| Thickness | 0.5 mm – 10 mm |
| Tolerance | ±0.05 mm |
| Surface Finish | Plain, Anodized |
| Customization | Available in size, surface treatment, and tolerance |
Technical Parameters
| Parameter | Value |
|---|---|
| Strength Grade | Grade 5 (Ti-6Al-4V) |
| Compliance | ISO 4762, DIN 125, GB/T 95, ANSI B18.22.1 |
| Tensile Strength | ≥ 895 MPa |
| Yield Strength | ≥ 827 MPa |
| Hardness | ≥ 36 HRC |
| Operating Temperature | -253°C to +315°C |
| Density | ~4.43 g/cm³ |
Material and Production Process
TC4 Titanium Alloy is a widely used grade that includes 6% aluminum and 4% vanadium, offering excellent mechanical properties and corrosion resistance. Its lightweight nature (about 60% that of steel) makes it highly desirable in weight-sensitive applications.
The production process for these washers includes:
- Raw Material Selection: Premium TC4 titanium sourced and verified.
- Forming: Either cold stamping or precision CNC machining.
- Heat Treatment: Optimized to increase mechanical performance.
- Surface Treatment: Polished or anodized to enhance appearance and resistance.
- Inspection: Dimensional, mechanical and surface quality checks.
- Packaging: Protective packaging to prevent surface damage during transport.
Industries and Applications
TC4 Titanium Alloy Flat Washers are used extensively in industries that demand high strength, excellent fatigue resistance, and lightweight components:
- Aerospace and Aviation
- Marine Engineering
- Chemical Processing Equipment
- Medical Devices and Surgical Equipment
- Automotive & Motorsport
- Electronics and Communications
- Defense and Military Systems
They are often used in assemblies involving titanium bolts and nuts to distribute loads evenly and prevent surface damage.
Benefits and Competitive Advantages of TC4 Titanium Alloy Flat Washer
Superior Performance with Core Keyword
TC4 Titanium Alloy Flat Washer offers unmatched advantages for critical applications. Its benefits include:
- Premium Material: Grade 5 titanium alloy known for high tensile strength and corrosion resistance.
- Lightweight: Reduces overall component weight without compromising on strength.
- Precision Engineering: CNC machining ensures exact tolerance and optimal surface flatness.
- High Compatibility: Works effectively in corrosive, high-temperature, and high-stress environments.
- Customization Capabilities: Precision production allows made-to-order sizing and finishes.
- Global Availability: Flybear Fastener maintains abundant inventory for timely delivery.
- Technical Support: Experienced engineering team provides expert consultation.
- Comprehensive Service: Dedicated aftersales and custom packaging per client requirements.
Quality Control and Testing
At Flybear Fastener, quality is embedded in every product. Our flat washers undergo rigorous testing procedures including:
- Dimensional Checks with Calipers and Micrometers
- Thread Fit Verification via Thread Gauges
- Mechanical Testing: Tensile and Yield Strength
- Salt Spray Test for Corrosion Resistance
- Optical Sorting Machine for Defect Removal
- Hardness Testing
- Spectral Analysis for Material Composition
- Torque and Compression Resistance Testing
- Compliance with ISO9001 and IATF16949 certifications
All TC4 Titanium Alloy Flat Washer batches are subject to 100% inspection before packaging.
Selection and Purchasing Guide
When choosing a TC4 Titanium Alloy Flat Washer, consider the following:
- Application Load: Evaluate mechanical load parameters.
- Operating Environment: Consider temperature and corrosion exposure.
- Surface Finish Requirements: Opt for polished or anodized surface depending on aesthetics and performance.
- Size and Tolerances: Confirm dimensions using detailed CAD or product drawings.
- Certification Requirements: Ensure compliance with your industry’s standard protocols.
Our expert team at Flybear Fastener is available to assist with your product selection and technical inquiries to ensure the right fit for your needs.
Conclusion and Flybear Fastener Commitment
At Flybear Fastener, we understand the importance of precision-engineered components in mission-critical applications. Our extensive range of fastener products, including TC4 Titanium Alloy Flat Washers, are produced to exceed the highest industry standards.
We take pride in delivering high-performance solutions tailored to different industry needs.
We always uphold the principle of “Quality First, Customer Foremost,” and are committed to providing exceptional service and top-quality fastening systems. Feel free to contact us for customized industry solutions and competitive pricing based on your project requirements.
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