TA2 Titanium Flat Washers
Product Overview
TA2 Titanium Flat Washers are precision-engineered components crafted from high-grade TA2 titanium, known for its excellent corrosion resistance, lightweight nature, and superior mechanical properties. These washers are widely used as load distributors in bolted joint assemblies, especially in applications requiring high strength-to-weight ratios and environmental resilience. TA2 Titanium Flat Washers offer excellent performance in highly corrosive and extreme temperature environments, making them a preferred choice across industries like aerospace, medical, marine, and chemical processing.
Product Specifications
Item | Specification |
---|---|
Product Name | TA2 Titanium Flat Washers |
Material | TA2 Commercially Pure Titanium |
Size Range | M2 – M30 (or custom) |
Thickness | 0.5mm – 5.0mm |
Outer Diameter | 4mm – 60mm |
Tolerance | As per ISO 2768 |
Standards Available | DIN 125, DIN 9021, ISO 7093, Custom |
Packaging | Carton + Pallet or Custom Packaging |
Technical Parameters
Property | Value |
---|---|
Grade | TA2 (Grade 2 – Commercially Pure) |
Tensile Strength | ≥ 345 MPa |
Yield Strength | ≥ 275 MPa |
Elongation | ≥ 20% |
Melting Point | ~1660°C |
Density | 4.51 g/cm³ |
Surface Treatment | Plain, Passivation, Ultrasonic Cleaning |
Strength Class | Commercially Pure, Non-alloy Grade |
Compliance | ASTM B348, DIN, ISO, ANSI, RoHS |
Material Introduction & Manufacturing Process
TA2, a commercially pure titanium grade, is highly regarded for its outstanding corrosion resistance, non-magnetic properties, and biocompatibility. Its light weight (about 45% lighter than steel) and high strength make it indispensable in industries demanding high performance with minimal weight penalty.
Production Process:
Raw Material → Cold Stamping or Machining → Surface Polishing/Passivation → Ultrasonic Cleaning → Quality Inspection → Packaging
This thorough process ensures that every washer achieves the required mechanical performance, dimensional accuracy, and surface quality for critical applications.
Industries and Typical Applications
TA2 Titanium Flat Washers are commonly found in the following industries:
- Aerospace: For structural joints due to high strength-to-weight ratio
- Marine Engineering: Corrosion resistance in saltwater environments
- Medical Devices: Biocompatibility for surgical instruments and implants
- Automotive: Lightweight components in high-performance vehicles
- Chemical Processing: Durability in acidic or alkaline environments
These washers serve as essential load distributors, helping to spread the load of a threaded fastener and reduce surface damage.
Technical Superiority and Competitive Advantages
TA2 Titanium Flat Washers offer noticeable advantages compared to traditional steel or stainless steel washers:
- Premium Materials: Made from authentic TA2 titanium with maximum corrosion resistance and lightweight performance.
- Precision Manufacturing: CNC machining or CNC stamping guarantees high dimensional tolerance and surface flatness.
- Advanced Surface Treatment: Acid passivation and polishing maximize corrosion protection and visual aesthetics.
- Customization: Capable of producing washers to customer specifications, including size, shape, and finish.
- Inventory Preparedness: Our warehouse maintains ample stock for expedited delivery worldwide.
- After-Sales & Technical Support: Dedicated service and experienced engineering team available for inquiries and support.
Quality Detection and Control Procedures
At Flybear Fastener, quality is core to our manufacturing philosophy. All titanium washers undergo rigorous quality inspection processes.
Quality Control Methods Include:
- Optical Sorting Machines
- Micrometer and Caliper Dimensional Testing
- Salt Spray Corrosion Testing
- Material Certification via Spectrometry (Chemical Composition)
- Surface Thickness and Treatment Testing
- Hardness Testing (Shore / Rockwell)
- Cleanliness Testing (For medical/clean room usage)
Our facility is certified with ISO9001 standards, with complete traceability and 100% sampling inspection prior to delivery.
Choosing the Right Washer: Selection & Buying Guide
When selecting TA2 Titanium Flat Washers, key considerations include:
- Required Size (Inner & Outer Diameter)
- Mechanical Strength Needed
- Environmental Exposure (Chemical or Humidity)
- Applicable Engineering or Industry Standard
- Project Budget vs. Lifespan Requirements
For precision applications like aerospace or chemical processing, compliance with standards such as DIN or ASTM is crucial. Customization for shape or surface finish is also possible.
Regardless of order size, Flybear Fastener offers valuable support in helping customers choose the ideal washer solution, from prototyping through mass production.
Summary & Company Promotion
Flybear Fastener is committed to delivering precision-engineered fasteners with a focus on performance, reliability, and customer satisfaction. We aim to be your trusted partner by offering not just high-quality fastener products, but also tailored solutions that meet your specific industry requirements.
We always follow the principle of “Quality First, Customer Foremost” and strive to provide value through engineering excellence, material integrity, and superb customer service. We invite you to explore more products or contact us for industry-specific solutions and personalized quotations.